Yes, it takes that long!

Sometimes I beat myself up in this whole creation process. The expense of time is something that really gets to me at present, because I don’t have near as much free time to create art as I would like to have. If I work on a project, or even a portion of one, and it takes longer than I think it should, I can be pretty hard on myself about my supposed “poorly managed time.” Most of the time this is totally unreasonable. Actually, maybe it’s always unreasonable.

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Today’s post is a perfect example of that. I conceived the basket assembly shown here as a means to keep the marbles from accidentally being dropped onto the glass plant terrarium that will hang near where the marbles are loaded. It was an excellent and attractive solution to the problem. In my head it was very straightforward. It seemed like such a simple solution couldn’t take much time: basket, wires, welding. Two hours, maybe three? No.

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I wound up spending hours and hours on it, perhaps six. My first reaction was, “What! How could that take so long! It’s just – it’s just a bunch of semicircles in a frame! That shouldn’t have take so long to do! I should have known better! I must not be working fast enough! How could I let all that time slip by?”

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Later I stepped back and did some really quick, really basic math. There are 28 upright pieces forming the sides of the basket. Each of those pieces required on tack weld to hold it in place, so that’s 28 welds right there. Then I had to go back and tack weld them at the other end so that both ends were secure, making 56 welds.

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Once everything was tacked and secured, I went back over all of them on both the inside and the outside of the basket using filler wire to create attractive finish welds that would also be completely solid and sturdy, assuring that no amount of vibration from loading the marbles would ever cause one of the welds to break. That makes four additional welds for each “leg.” Four welds times 28 equals 112 more welds. Add that to the tack welds and we have 168 welds.

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Two main pieces form the upper lip. Adding those pieces to each other made for at least four more welds, probably six. Now we’re up to 174 welds.

One hundred seventy-four welds. How long does it take to make a single weld? Not too long, a few seconds at most. For many of those welds, however, I didn’t just make the weld. Most of the weld joints were not conveniently positioned. I had to move the sculpture, rotate it one way or another, lay it on its back, turn it upside down, I even had to clamp other pieces of metal onto the sculpture so I’d have a place to rest my hands while welding. That all adds to the build time.

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And all of that doesn’t take into account the time I took designing it, bending the wire to the right shape, cutting and fitting all the pieces together. I was really lucky if something fit together on the first try. More often than not I had to grind things to fit just right. More time.

Oh, and cleaning! Let’s not forget the cleaning. That was fun to do after it was all burnt and ugly looking, but it still added time to the build process.

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It ended up taking three or four days of available time to complete. Considering all that, well, I didn’t do too badly. Most of the pieces I create for these sculptures are completely individual, even to me. A big part of why I do what I do is the individuality and uniqueness of each piece. It means that certain things are just going to take a long time. The big benefit to all that effort, however, is that not even I can create two works that will be exactly alike. I hope the results speak for themselves.

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So I’m going to keep practicing not being so hard on myself, save time where and when I can, and keep working to produce truly unique and special pieces of moving art. How’s that sound?

“Lunar Walk” new sculpture completed with video!

It has been a very full day for yours truly, but the sculpture video must be posted before another moment passes! Especially this one, because it is a bit of a departure for me in some ways. You’ll see what I mean, and I’m sure you’re going to check it out!

I have been trying to keep the price of this series of sculptures right around $200, but Lunar Walk just begged for a little extra treatment, and I had to do it right. It’s slightly higher at $300, but still a very reasonable office piece and well worth all the effort I put into it. Do you know anyone else who has something like this? No! And you very likely won’t anytime soon either. Now how cool is that?

I’ll let the video speak for itself. I do hope you enjoy it. I loved the creative stretching this piece afforded me. Oh, and take special note of that crescent moon frame as well as the relaxed pace of the action, both characteristics for which this piece was named.

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Two outta three

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I spent a while setting these pieces up and getting everything to fit just right. I did a fair job at pulling it off, really. Quite pleased with that. The middle and left welds look great. The right hand one came seconds away from being a terrible failure, but it’ll hold. I almost cut the wire in half! Hey, better than when every single weld was like that. If I can turn out some more stuff like this I might stand a chance of actually getting some real sculpture built!

Well, we can’t have that

Ugly

Less ugly

Today’s pic o’ the day brings with it – an extra pic! Woohoo! You’re welcome.

I usually try to limit it to just one picture to force myself to learn to make decisions, but today’s post simply wasn’t going to go over so hot without having a “before” shot. And, um, actually, the “before” shot is really more of a “already started, but still ugly” shot.

Shall I explain? I shall. In the top photo in the foreground you can see what looks like a pretty ugly piece of wire. In the, um, aft-ground a wire that looks kinda shiny. That wasn’t like that minutes before I shot this. All the wires looked blackened and scarred up like the foremost one. I wish I’d thought to take a picture before I started cutting things off. Pity. At any rate, there were two main wires for the track that were haphazardly connected to each other with two U-shaped pieces. They were all horrible welds, and some of the pieces were nearly cut in half rather than being welded together. It was a mess, and I didn’t think it was even going to stick together for long.

With my recent success in welding, I decided I absolutly had to fix that aberration. I picked up the bolt cutters and proceeded to remove all manner of nastiness. Then I fabricated new pieces to go in place of the dead ones. It took a total of ten welds to get everything back together, and I’m happy to say that only two of those were less than decent. Unfortunately, you can actually see one of them here (that black dot on the connecting piece is a hole), but an 80% success rate for me is ridiculously high. In short, it was a good night, a very good night indeed. I hope this streak of goodness continues, then we’ll be able to look at photos of me building stuff instead of pictures of welded spots like these.

Did I mention I wanted a punch press yesterday? I’d like one, thanks. And the vertical mill also, still want that. A lot.

Did I also mention that I was looking up geometry on line and CAD stuff and that I looked up the course requirements for a machinist? Yep, losing my mind here, folks.

Tonight I’m also going to meet with someone from my NaNo group and we’re going to go over the edits and suggestions we had for each other after swappping novels. I do still write, you know, lest that be forgotten amidst this morasse of machinery obsessiveness.

RBS weld – finally!

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Yes! At long last, a decent weld on the RBS! This single photo comprises my sum total of welding for the evening, but at least I have something nice to show for it. I butt-welded these two rods together (go ahead, laugh. “butt weld, butt weld, butt weld”) and they turned out the way I wanted them to! They’re together! They’re not all knotty and blobby and pitted! ‘Tis a Christmas miracle – or something!

Anyway, I’ve been trying to get the hang of this welding thing for quite some time, obviously, and I’ve been making mistakes right and left on the sculpture. Tonight it was a welcome moment of victory. I’d best hold on to this one. I may not have another for weeks to come. I mean, I totally hope that’s not true, but it’s possible.

On a related note, I’d like a band saw, a drill press, a punch, an arbor press, and a vertical mill. Just sayin’. I suppose I could get by without the drill press if I had the vertical mill. Don’t want to sound greedy.

Welding, more welding, and some freaking out

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This is what I did last night. I spent, I don’t know, about an hour working on this stuff. It’s improving little by little. Last night was pretty good. I actually made a weld on the sculpture last night, which I only screwed up a little. Better than that, I understand how I screwed it up. This is progress from a week or two ago when I was A) screwing up, and B) not knowing how I was screwing up. Now if I can just get “A” taken care of, we’ll be rockin’ like Dokken.

I know this stuff, these endless pics of pieces of metal with blobby, rusty lines on them are repetitious and maybe boring or annoying, but it’s kind of what I’m dealing with right now. This process is really important, the progress, the improvement. It’s even more slow and tedious for me to do it than it is for you to look at one picture of it per day, but this is the part where I am right now. This is the part where, if my life were a movie, there’d be this montage of me just sitting down at the workbench. I’d put on the welding shield, and then you’d see some flashes of light from the arc, and there’d be lots of images of burnt pieces of metal being tossed on the floor. They’d use some sort of rockin’, yet inspirational background music, like Doyle Bramhall’s “Big” or something, and periodically you’d see me lift the shield and make a face as if to say, “Damn! Failed again!” and then I’d get another look that would be all determined, and I’d wipe some sweat off my brow and go back to work. Then there’d be more pictures of steel bits being thrown on the ground, but they’d start to look better, and then I’d not look so frustrated, just maybe kind of tired but pleased, and we’d be all, “Look! He’s improving! He’s toughing it out! Killer, dude!” and then there’d be some shots of me working on real pieces of sculpture, and then a date would flash at the bottom of the screen showing the passage of eleven months and sixteen days and nine hours and thirty-six minutes would pass in about 2.5 minutes, and then they’d show me standing before a finished and unbelievably awesome sculpture, wiping my brow and going, “Whew! Golly! THAT sure took a lot of work, but, boy, did my patience and persistence pay off!” and then I’d grin and give a thumbs up or something. (I’ve been looking at too many vintage ads online. My brain sounds like a 50s ad for Lucky Strikes or something – “It’s Toasted!”)

Unfortunately, we don’t have the luxury of a montage here, or at least not so much of one. I guess I haven’t shown you every piece of burnt metal that I really did throw on the floor, so you’ve been spared that, and there really are a ton of them on the floor. Some of them I’ve picked back up again and welded more crap onto to save money – like this piece here! It has a weld on the other side, and I just flipped it over and used it for this test.

Anyway, the first weld is sort of decent, and the second one isn’t too bad. After that they start to get kind of squashed-looking, and some holes show up and some rusty coloring. I guess it’s better than some of the stuff I was doing two weeks ago. I actually like the top weld, even though I’d get thrown out of welding class for it, but it’s good for me.

On a slightly different/sort of the same note, I am really, really, REALLY trying to make progress on this stuff, and it is damn near impossible some weeks. This past weekend I got in one hour of practice on Friday night, and that was it! One. Hour. Over the course of the entire week that adds up to one hour and ten minutes. In seven days I got to work on welding for one hour and seven minutes. It is really difficult not to obsess about how long it will take me to improve if I only get an hour and ten minutes each week. It’s hard, it’s frustrating, but what else can I do? It’s really difficult many nights to find free time for it, and that’s even while I’m currently ignoring most of the rest of the daily crap that normal people don’t ignore – stuff like folding my laundry or sorting my mail (my couch has become a mail repository for months worth of unattended mail – good thing the bills are all on auto-pay). Lots of nights I just microwave anything that’s frozen, because sometimes saving that extra twenty minutes of preparing food is the only way I can make time. (I have become a conniseur of the frozen burrito.)

I’ve employed every other time-saving method I can think of. The only thing left to do is to quit my job, and I’m not that crazy. Motivated, yes, but not crazy. I’m feeling boxed in. Stuck. This is all I want to do, and yet I have so little time to do it. There are times when I decline invitations with friends just so I can do this stuff, as it’s the only free time I have available.

The other night, Friday night, the night when I can clearly hear many people in my neighborhood partying, I was welding and looking up basic geometry on the web. Why? Because geometry is the basis for machine work, and I’m interested in doing machine work, having a mill and building nifty parts for my sculptures, fabulously ridiculously unnecessarily complicated parts for my sculptures. I had a night off from the band, and I was looking up geometry. Clearly I’m either really taken with this stuff, or I’ve sincerely lost my mind. Given that my friends and family have not started avoiding me or continually asking me if I’m sure I’m feeling well, I have to consider the sincere possibility that I have not lost my mind, but am just really enthusiastic about building metal kinetic sculpture.

Still, what’s the point? Why am I doing this? Why am I exchanging all this free time and money and energy on this stuff? Well, simply because I like it, because it’s cool, fun, nifty, awesome – all that good stuff!

And that – that feeling of “YES! AWESOME!” is scary. I mean, do you ever have a “yes” moment? One of those times where you discover something or get into something and the only word in your head is “yes?” Those yes moments, those are when you know you’re doing something that is *exactly* what you should be doing in your life. I had moments like that when I first started playing music. It was all “Yes, let’s do that! Yes, let’s find out more about this! Yes, let’s practice more! Yes, let’s buy some records, lots of records and tapes! Yes, let’s get in this band and see what happens! Yes, let’s play that basement party! Yes, let’s record with those guys! Yes, yes, yes, yes, YES!”

Here I am again, and this feels like one big “yes” moment. Nothing in my brain is telling me that anything about this is wrong for me to be doing. Aside from letting my spending get out of control, there’s nothing I could do wrong with this. It feels like a very natural thing to do.

But what the hell do you do with it? I mean, what are the practical purposes? If I want to devote so much time to it, how, uh – am I supposed to think I’m going to make a living with this or something? Really???? Have I lost my mind? I’m not at the point where I’ve just decided to throw all caution to the wind, go in to work, announce I’m quitting immediately, and saying, “I’m going to make a living as an artist!!!” Not that crazy, because I like to eat and have a house and all that, but I’ve gotten to the point where I’ve set many other things aside in life in order to pursue this. I mean, who was here when I announced that I had decided to sell my extremely cool and vintage guitar amplifier just so I could buy the welder? We do remember that, don’t we? That amp, I held onto it for YEARS not using it, but not being willing to let go of it, and suddenly it wasn’t even an issue. It was like, “Oh, I need to buy this welder…NOOOOOOOWWWWWWW!!!!!! SELL THAT FRIGGIN’ AMP AND BUY IT YESYESYESYES!!!!!”

Like that.

I don’t know what you do with these things when they come up in life. Oh, scratch that – I know one thing to do. You follow them. They’re scary, but you follow them. If they’re positive and healthy and they make your life better, then following them is the thing to do. If they make you feel better about yourself and your life, you follow them. I kind of have to follow this. It just feels too good. Yet I don’t know where it’s going, and that’s a frightening thing.

I don’t know, kids. I just don’t know what’s going on here. I’d love to see into the future on this. Until I achieve that ability (and I’ll let you know if I do), I’m just going to keep welding. And probably being kind of scared as well.

And this stuff again – keep it short

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And so it has come to this: my sum total of welding for the weekdays of this week thus far has been a solid ten minutes! Whatever. It was all I could do to put that time together for these piddly little welds, but I had to do it. I’m testing some settings and whatnot based on what the guys online are telling me to do. The two lines with the arrows written to the left are ones where I deliberately pulled the torch very far away from the work piece (very far = over 1/4″, btw), and watched to see what it would do. You can see that the weld looks funny, kinda gray, and that there are holes in it (porosity). That’s our lesson for today kids: keep a short arc length!

Thank you, and goodnight.

More welds

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I know, this is boring, but it’s what I’ve been doing! Can’t be helped. These look nice, right? This is what they should ALWAYS look like! Actually, the bead should be wider, but whatever. Point is they are clean and shiny looking, not rusty and full of holes. Problem is, at some point I’ll go to do this again, and for no reason that’s apparent to me, I’ll end up with rust-looking rows of pitted metal. *sigh* Someday I’ll figure this out. I just have to keep trying.

The Good, and the Ugly Bad

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I’ve been having issues lately with inconsistency in my welds. Things go very right, and then go oh so very wrong. Here’s an unfortunate example. These two sets of tests were done minutes apart, with no changes on my part, or none that I could perceive. Not sure what I’m doing wrong here. It’s very frustrating. I’m emailing people, asking at online forums. I’m working on it. Hopefully I’ll figure it all out before I decide to set the whole thing out in the driveway and back over it repeatedly. I kid – sort of.

On the up side, and totally unrelated to welding, I realized the other day that if you go to Google and type in rollingballsculpture like that – as all one word – my blog is the second search result, which is kind of cool.

YESSSSS!!!!! Victory!!!!!

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Got it!!! I know this doesn’t look like much. It looks like some grubby little gray sticks, but I assure you that this is some of the most gorgeous crap I have turned out in weeks! It’s not perfect, but, man, it’s MUCH better than it has been for months! And, really, the thing is, although I have made some good welds previously, this time I was able to repeat the process seven times! THAT is progress! And…AND!!! – when I grabbed them and wiggled them in all kinds of directions, and nothing broke off!!! SOLID!!! That is what we want!!!!

That stuff written above the practice piece are the settings on the welder for the amperage and the size of the tungsten electrode that I used to make these welds. I thought I’d never forget it, wouldn’t need to write it down, but then it occurred to me that weeks ago I’d done some welds that looked just as good as these, but hadn’t written anything down, and then I spent weeks trying to get back to this, so, can’t hurt, right?

Anyway, I could bore you with a long story about how I figured all this out, but let’s just say I practice, and practiced, and practiced, and practiced, and in between I asked for a lot of help and did a bunch of research. Now, finally(!!) I can do some solid work of which I will be proud, and which I can use to make decent sculpture. This type of welding right here is the basis upon which all my work is done, so having achieved this I have an excellent starting point from which to grow.

In short, this is really awesome. Really, really, really awesome!!!! Woot, says I.